Products & Technology

Our Novel Nanocoating Technology

MPG is constantly developing and commercializing its novel nanocoating technology using cold atmospheric plasma.
The uniqueness of this technology lies in the fact that we use the plasma as a vector to graft organic
chemistry directly onto any substrate in a single-step, solvent-free, scalable atmospheric process
at room temperature. We provide R&D and industrial plasma systems dedicated to
advanced surface functionalization.

Our entry-level mobile R&D system PlasmaSpot® Mini

The PlasmaSpot® Mini is our cost-effective, entry-level system for R&D activities. It is fully mobile and available for rent. It is ideal for treating small items, 3D shapes and fibres. It has a spot size of minimum 2 mm. Smaller surfaces can also be treated using masking technology. As a standard, up to A-sized substrates can be treated with the plasma head installed on a 3-axis system.

Plasma Head Spot
Power 60 – 450 W
Voltage 5 – 25 kV
Frequency ca. 60 kHz
Plasma gas type Air, N₂, He, Ar, … & mixtures
Plasma gas flow 10 – 250 slm
Range of precursors Liquids, gases, mix of liquids, solutions, dispersions, etc…
Precursor supply Gas flow control, nanometric droplets, ultra-fast change-over
Atomizer counts 1 to 2
Precursor consumption 0.3 to 2.5 g/h
Homogenous plasma area ∅ 10 – 25 mm
Working distance 1 – 20 mm
Working temperature Room temperature
XY motion Festo, max speed 15 m/min
Z motion Manual
Max substrate size A4
Max substrate thickness 15 cm
Total floor space 1 m² (L 1.15m x l 0.86m)
Height excluding exhaust fans 2.25 m
Weight 1000 Kg
Integrated MPG software Data tracking and collection Statistical process control for QC Remote diagnostics

See Surface Functionalities for an overview of the solutions we can offer with our technology.

If you have any questions or require a specific surface functionality for any of your products, please contact us

Our SolutionsContact us

our solution for R&D activities PlasmaSpot®

The PlasmaSpot® is our solution for R&D activities, as well as small-scale industrial production. It is ideal for treating small items, 3D shapes and fibres. It has a spot size of minimum 2mm. Smaller surfaces can also be treated using masking technology. As a standard, up to A3 sized substrates can be treated with the plasma head installed on a 3-axis system.

Plasma Head Spot
Power 60 – 450 W
Voltage 5 – 25 kV
Frequency ca. 60 kHz
Plasma gas type Air, N₂, He, Ar, … & mixtures
Plasma gas flow 10 – 250 slm
Range of precursors Liquids, gases, mix of liquids, solutions, dispersions, etc…
Precursor supply Gas flow control, nanometric droplets, ultra-fast change-over
Atomizer counts 1 to 2
Precursor consumption 0.3 to 2.5 g/h
Homogenous plasma area ∅ 10 – 25 mm
Working distance 1 – 20 mm
Working temperature Room temperature
XY motion Festo, max speed 30 m/min
Z motion Manual
Max substrate size A3
Max substrate thickness 15 cm
Total floor space 1 m² 2.3 m² (L 1.82m x l 1.24m)
Height excluding exhaust fans 2.85 m
Weight 1650 Kg
Integrated MPG software Data tracking and collection Statistical process control for QC Remote diagnostics

See Surface Functionalities for an overview of the solutions we can offer with our technology.

If you have any questions or require a specific surface functionality for any of your products, please contact us

Our SolutionsContact us

Unique atmospheric plasma coating system in the market MPG PlasmaLine®

The MPG PlasmaLine® is the only atmospheric plasma system in the market that is able to homogeneously apply coatings to large surfaces. It can be installed above a conveyor belt, on a roll-to-roll system or any other mechanical installation suitable for continuous treatment of large parts, films, membranes or textiles. Head size: from 400 mm to 1500 mm wide (modular configuration).

PLASMALINE R&D PLASMALINE 400
Plasma Head Line 300mm Line 400mm
Power 60 – 1200 W 60 – 1500 W
Voltage 5 – 25 kV 5 – 25 kV
Frequency ca. 50 kHz ca. 50 kHz
Plasma gas type Air, N₂, Ar, … & mixtures Air, N₂, Ar, … & mixtures
Plasma gas flow 10 – 750 slm 10 – 750 slm
Range of precursors Liquids, gases, mix of liquids, solutions, dispersions, etc… Liquids, gases, mix of liquids, solutions, dispersions, etc…
Precursor supply Gas flow control, nanometric droplets, ultra-fast change-over Gas flow control, nanometric droplets, ultra-fast change-over
Atomizer counts 4 to 8 4 to 32 (cartridge)
Precursor consumption 0.9 to 7.5 g/h 1.2 to 10 g/h
Homogenous plasma area 400mm 400mm
Working distance 1 – 20 mm 1 – 20 mm
Working temperature Room temperature Room temperature
XY motion Festo, max speed 30 m/min
Z motion Automated
Max substrate size 400 mm width 650mm long, roll-to-roll adaptable roll-to-roll adaptable
Max substrate thickness 10 cm Adaptable
Total floor space 2.5 m² (L 1.91m x l 1.31m) 2.5 m² (L 1.91m x l 1.31m)
Height excluding exhaust fans 2.95 m 2.95 m
Weight 1970 Kg 1970 Kg
Integrated MPG software Data tracking and collection Statistical process control for QC Remote diagnostics Data tracking and collection Statistical process control for QC Remote diagnostics

See Surface Functionalities for an overview of the solutions we can offer with our technology.

If you have any questions or require a specific surface functionality for any of your products, please contact us

Our SolutionsContact us

Ready for integration in automation systems MPG PlasmaSpot® FLEX

The MPG PlasmaSpot® FLEX is based on MPG’s well-proven PlasmaSpot® technology and can be installed on automation systems to meet the customer’s needs. It enables full integration into any production line and provides a fully automated, fully controlled and fully traceable solution for surface functionalisation.

Plasma Head Spot
Power 60 – 450 W
Voltage 5 – 25 kV
Frequency ca. 60 kHz
Plasma gas type Air, N₂, He, Ar, … & mixtures
Plasma gas flow 10 – 250 slm
Range of precursors Liquids, gases, mix of liquids, solutions, dispersions, etc…
Precursor supply Gas flow control, nanometric droplets, ultra-fast change-over
Atomizer counts 1 to 2
Precursor consumption 0.3 to 2.5 g/h
Homogenous plasma area ∅ 10 – 25 mm
Working distance 1 – 20 mm
Working temperature Room temperature
XY motion Robot-dependent
Z motion Robot-dependent
Max substrate size Robot-dependent
Max substrate thickness Robot-dependent
Total floor space 1 m² Robot-dependent
Height excluding exhaust fans Robot-dependent
Weight Robot-dependent
Integrated MPG software Data tracking and collection Statistical process control for QC Remote diagnostics

See Surface Functionalities for an overview of the solutions we can offer with our technology.

If you have any questions or require a specific surface functionality for any of your products, please contact us

Our SolutionsContact us

Specific for your needs Customized Industrial Systems

The Plasmaline is ideal for the homogenous treatment of large surfaces. It can be mounted on roll-to-roll system for continuous treatment of films, membranes or textiles. Head size: from 20 mm to 1500 mm wide (larger width possible)

There is continuous homogeneous plasma across the entire width.

Contact us for custom solutions!

See Surface Functionalities for an overview of the solutions we can offer with our technology.

If you have any questions or require a specific surface functionality for any of your products, please contact us

Our SolutionsContact us

  • PlasmaSpot® Mini

    The PlasmaSpot® Mini is our cost-effective, entry-level system for R&D activities. It is fully mobile and available for rent. It is ideal for treating small items, 3D shapes and fibres. It has a spot size of minimum 2 mm. Smaller surfaces can also be treated using masking technology. As a standard, up to A-sized substrates can be treated with the plasma head installed on a 3-axis system.

    Specifications

    Plasma Head Spot
    Power 60 – 450 W
    Voltage 5 – 25 kV
    Frequency ca. 60 kHz
    Plasma gas type Air, N₂, He, Ar, … & mixtures
    Plasma gas flow 10 – 250 slm
    Range of precursors Liquids, gases, mix of liquids, solutions, dispersions, etc…
    Precursor supply Gas flow control, nanometric droplets, ultra-fast change-over
    Atomizer counts 1 to 2
    Precursor consumption 0.3 to 2.5 g/h
    Homogenous plasma area ∅ 10 – 25 mm
    Working distance 1 – 20 mm
    Working temperature Room temperature
    XY motion Festo, max speed 15 m/min
    Z motion Manual
    Max substrate size A4
    Max substrate thickness 15 cm
    Total floor space 1 m² (L 1.15m x l 0.86m)
    Height excluding exhaust fans 2.25 m
    Weight 1000 Kg
    Integrated MPG software Data tracking and collection Statistical process control for QC Remote diagnostics

  • PlasmaSpot®

    The PlasmaSpot® is our solution for R&D activities, as well as small-scale industrial production. It is ideal for treating small items, 3D shapes and fibres. It has a spot size of minimum 2mm. Smaller surfaces can also be treated using masking technology. As a standard, up to A3 sized substrates can be treated with the plasma head installed on a 3-axis system.

    Specifications

    Plasma Head Spot
    Power 60 – 450 W
    Voltage 5 – 25 kV
    Frequency ca. 60 kHz
    Plasma gas type Air, N₂, He, Ar, … & mixtures
    Plasma gas flow 10 – 250 slm
    Range of precursors Liquids, gases, mix of liquids, solutions, dispersions, etc…
    Precursor supply Gas flow control, nanometric droplets, ultra-fast change-over
    Atomizer counts 1 to 2
    Precursor consumption 0.3 to 2.5 g/h
    Homogenous plasma area ∅ 10 – 25 mm
    Working distance 1 – 20 mm
    Working temperature Room temperature
    XY motion Festo, max speed 30 m/min
    Z motion Manual
    Max substrate size A3
    Max substrate thickness 15 cm
    Total floor space 1 m² 2.3 m² (L 1.82m x l 1.24m)
    Height excluding exhaust fans 2.85 m
    Weight 1650 Kg
    Integrated MPG software Data tracking and collection Statistical process control for QC Remote diagnostics

  • MPG PlasmaLine®

    The MPG PlasmaLine® is the only atmospheric plasma system in the market that is able to homogeneously apply coatings to large surfaces. It can be installed above a conveyor belt, on a roll-to-roll system or any other mechanical installation suitable for continuous treatment of large parts, films, membranes or textiles. Head size: from 400 mm to 1500 mm wide (modular configuration).

    Specifications

    PLASMALINE R&D PLASMALINE 400
    Plasma Head Line 300mm Line 400mm
    Power 60 – 1200 W 60 – 1500 W
    Voltage 5 – 25 kV 5 – 25 kV
    Frequency ca. 50 kHz ca. 50 kHz
    Plasma gas type Air, N₂, Ar, … & mixtures Air, N₂, Ar, … & mixtures
    Plasma gas flow 10 – 750 slm 10 – 750 slm
    Range of precursors Liquids, gases, mix of liquids, solutions, dispersions, etc… Liquids, gases, mix of liquids, solutions, dispersions, etc…
    Precursor supply Gas flow control, nanometric droplets, ultra-fast change-over Gas flow control, nanometric droplets, ultra-fast change-over
    Atomizer counts 4 to 8 4 to 32 (cartridge)
    Precursor consumption 0.9 to 7.5 g/h 1.2 to 10 g/h
    Homogenous plasma area 400mm 400mm
    Working distance 1 – 20 mm 1 – 20 mm
    Working temperature Room temperature Room temperature
    XY motion Festo, max speed 30 m/min
    Z motion Automated
    Max substrate size 400 mm width 650mm long, roll-to-roll adaptable roll-to-roll adaptable
    Max substrate thickness 10 cm Adaptable
    Total floor space 2.5 m² (L 1.91m x l 1.31m) 2.5 m² (L 1.91m x l 1.31m)
    Height excluding exhaust fans 2.95 m 2.95 m
    Weight 1970 Kg 1970 Kg
    Integrated MPG software Data tracking and collection Statistical process control for QC Remote diagnostics Data tracking and collection Statistical process control for QC Remote diagnostics

  • MPG PlasmaSpot® FLEX

    The MPG PlasmaSpot® FLEX is based on MPG’s well-proven PlasmaSpot® technology and can be installed on automation systems to meet the customer’s needs. It enables full integration into any production line and provides a fully automated, fully controlled and fully traceable solution for surface functionalisation.

    Specifications

    Plasma Head Spot
    Power 60 – 450 W
    Voltage 5 – 25 kV
    Frequency ca. 60 kHz
    Plasma gas type Air, N₂, He, Ar, … & mixtures
    Plasma gas flow 10 – 250 slm
    Range of precursors Liquids, gases, mix of liquids, solutions, dispersions, etc…
    Precursor supply Gas flow control, nanometric droplets, ultra-fast change-over
    Atomizer counts 1 to 2
    Precursor consumption 0.3 to 2.5 g/h
    Homogenous plasma area ∅ 10 – 25 mm
    Working distance 1 – 20 mm
    Working temperature Room temperature
    XY motion Robot-dependent
    Z motion Robot-dependent
    Max substrate size Robot-dependent
    Max substrate thickness Robot-dependent
    Total floor space 1 m² Robot-dependent
    Height excluding exhaust fans Robot-dependent
    Weight Robot-dependent
    Integrated MPG software Data tracking and collection Statistical process control for QC Remote diagnostics

  • Customized Industrial Systems

    The Plasmaline is ideal for the homogenous treatment of large surfaces. It can be mounted on roll-to-roll system for continuous treatment of films, membranes or textiles. Head size: from 20 mm to 1500 mm wide (larger width possible)

    There is continuous homogeneous plasma across the entire width.

    Specifications

    Contact us for custom solutions!

The next Leap Technology

© Molecular Plasma Group 2025
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